{"id":18626,"date":"2025-12-11T16:12:13","date_gmt":"2025-12-11T08:12:13","guid":{"rendered":"https:\/\/daxuns.com\/?p=18626"},"modified":"2025-12-11T16:12:55","modified_gmt":"2025-12-11T08:12:55","slug":"hastelloy-c-276-vs-hastelloy-x","status":"publish","type":"post","link":"https:\/\/daxuns.com\/de\/hastelloy-c-276-vs-hastelloy-x\/","title":{"rendered":"Hastelloy C-276 vs Hastelloy X"},"content":{"rendered":"
In the world of high-performance nickel alloys, the Hastelloy name is synonymous with quality and durability. However, choosing the right grade for a demanding application is critical. Hastelloy C-276 and Hastelloy X are two of the most popular alloys, but they are engineered to excel in very different\u00a0environments. One is a master of corrosion resistance, while the other is a champion of high-temperature strength.<\/p>\n
This guide provides a detailed comparison of Hastelloy C-276 vs Hastelloy X to help you select the correct material for your project.<\/p>\n
What is Hastelloy C-276?<\/b><\/strong><\/span><\/h4>\n
Hastelloy C-276 is a nickel-molybdenum-chromium-tungsten alloy known for its outstanding corrosion resistance in a wide range of severe environments. It is one of the most versatile corrosion-resistant alloys available, effective against both oxidizing and reducing media. Its primary design purpose is to withstand the most aggressive chemical attacks, making it a staple in the chemical processing and pollution control industries.<\/p>\n
Key Characteristics of Hastelloy C-276:<\/b><\/strong><\/h6>\n
\n
Exceptional resistance to pitting, crevice corrosion, and stress-corrosion cracking.<\/li>\n
Excellent resistance to strong oxidizing chlorides and wet chlorine gas.<\/li>\n
Superior performance in mixtures of contaminated acids (such as sulfuric and hydrochloric acid).<\/li>\n<\/ul>\n
What is Hastelloy X?<\/b><\/strong><\/span><\/h4>\n
Hastelloy X is a nickel-chromium-iron-molybdenum alloy that is part of the superalloy family. Its primary strength is its exceptional performance at extremely high temperatures. It is a solid-solution-strengthened alloy that offers a remarkable combination of high strength, outstanding oxidation resistance, and excellent fabricability. It is the go-to material for components in the hottest sections of gas turbines and industrial furnaces.<\/p>\n
Key Characteristics of Hastelloy X:<\/b><\/strong><\/span><\/h6>\n
\n
Outstanding high-temperature strength and creep-rupture properties.<\/li>\n
Exceptional resistance to oxidation at temperatures up to 1200\u00b0C (2200\u00b0F).<\/li>\n
Excellent fabricability, particularly weldability, for a superalloy.<\/li>\n<\/ul>\n
Key Difference: Chemical Composition<\/b><\/strong><\/span><\/h4>\n
The fundamental difference between these two alloys lies in their chemical composition, which dictates their primary strengths. Hastelloy C-276 is optimized with high molybdenum and tungsten for corrosion resistance, while Hastelloy X uses high chromium and iron for high-temperature stability.<\/p>\n
\n\n
\n
Element<\/td>\n
Hastelloy C-276<\/p>\n
(Weight %)<\/td>\n
Hastelloy X<\/p>\n
(Weight %)<\/td>\n<\/tr>\n
\n
Nickel (Ni)<\/td>\n
54.0 – 58.0<\/td>\n
45.0 – 55.0<\/td>\n<\/tr>\n
\n
Molybdenum (Mo)<\/td>\n
15.0 – 17.0<\/td>\n
8.0 – 10.0<\/td>\n<\/tr>\n
\n
Chromium (Cr)<\/td>\n
14.5 – 16.5<\/td>\n
20.5 – 23.0<\/td>\n<\/tr>\n
\n
Iron (Fe)<\/td>\n
4.0 – 7.0<\/td>\n
17.0 – 20.0<\/td>\n<\/tr>\n
\n
Tungsten (W)<\/td>\n
3.0 – 4.5<\/td>\n
0.2 – 1.0<\/td>\n<\/tr>\n
\n
Cobalt (Co)<\/td>\n
2.5 max<\/td>\n
0.5 – 2.5<\/td>\n<\/tr>\n
\n
Carbon \u00a9<\/td>\n
0.010 max<\/td>\n
0.05 – 0.15<\/td>\n<\/tr>\n
\n
Manganese (Mn)<\/td>\n
1.0 max<\/td>\n
1.0 max<\/td>\n<\/tr>\n
\n
Silicon (Si)<\/td>\n
0.08 max<\/td>\n
1.0 max<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
Key Difference: Performance and Properties<\/b><\/strong><\/span><\/h4>\n
The variation in composition directly translates to distinct performance characteristics for each alloy.<\/p>\n
\n\n
\n
Eigentum<\/td>\n
Hastelloy C-276<\/td>\n
Hastelloy X<\/td>\n<\/tr>\n
\n
Korrosionsbest\u00e4ndigkeit<\/td>\n
Exceptional.\u00a0The benchmark for severe chemical environments.<\/td>\n
Good, but not designed for aggressive corrosion.<\/td>\n<\/tr>\n
\n
High-Temp. Strength<\/td>\n
Good, but loses strength rapidly above 650\u00b0C.<\/td>\n
Exceptional.\u00a0Maintains strength up to ~1200\u00b0C.<\/td>\n<\/tr>\n
Choose Hastelloy C-276 for applications where:<\/strong><\/h6>\n
\n
<\/b>Corrosion is the primary concern.<\/b><\/strong><\/li>\n
The environment involves aggressive acids, chlorides, or oxidizing agents.<\/li>\n
Components like pumps, valves, and piping systems are exposed to harsh chemicals.<\/li>\n<\/ul>\n
Common Hastelloy C-276 Applications:<\/b><\/strong><\/h6>\n
\n
Chemical and petrochemical processing equipment.<\/li>\n
Pulp and paper bleaching plants.<\/li>\n
Flue gas desulfurization (FGD) systems.<\/li>\n
Pharmaceutical and food processing equipment.<\/li>\n<\/ul>\n
Choose Hastelloy X for applications where:<\/b><\/strong><\/h6>\n
\n
<\/b>Extreme high-temperature strength and oxidation are the primary concerns.<\/b><\/strong><\/li>\n
The component is exposed to sustained heat and thermal cycling.<\/li>\n
Fabricability, especially welding, is a critical requirement for a high-temp alloy.<\/li>\n<\/ul>\n
Common Hastelloy X Applications:<\/b><\/strong><\/h6>\n
\n
Gas turbine engine combustors, transition ducts, and afterburners.<\/li>\n
Industrial furnace components like baskets, trays, and retorts.<\/li>\n
Heat-treating equipment and furnace hardware.<\/li>\n
Aircraft engine thrust reversers.<\/li>\n<\/ul>\n
Schlussfolgerung<\/span><\/h4>\n
While both are premium Hastelloy alloys, C-276 and X are specialists for different challenges. Hastelloy C-276 is the ultimate solution for combating severe corrosion, while Hastelloy X is the workhorse for surviving extreme heat. By matching the alloy\u2019s core strength to your application\u2019s most demanding condition, you guarantee performance, safety, and longevity.<\/p>\n